Success Story.

Integrated Real-time Asset Health

Multi-disciplinary contract mining, engineering, procurement & construction and oil & gas services company that is fully committed to prioritize the aspects of ESG as a continuation of the Company’s sustainability strategy.

Client Objectives and Challenges

Organization require a comprehensive solution to address and overcome the below-mentioned challenges in order to achieve greater efficiency and effectiveness in managing their service operations and assets.

Disparate sources of asset information leading to vehicle breakdown.

Improper maintenance schedule.

Lack of proper integration between the asset indicator data sources.

Manpower dependency.

Lack of real time alerts/reports for decision making.

Adding additional data sources and new equipment to the current system is challenging/difficult.

Existing custom solution is not scalable.

Escalated maintenance costs resulting in low yield and throughput.

The Solution

SAP IAM solution is integrated with VIMS and VHMS data along with oil data analysis in a common source, based on the analysis the asset health performance is monitored and maintained.

Engagement Highlights

• SAP DI is used as middleware tool to integrate different data sources (SQL/SFTP/ECC) with proper frequency and security.
• Significant performance improvement by optimizing the data injection schedule.
• BRS component decouples the formula/rules logic from the application program, that provides flexibility to the user to modify the formula logic, making the solution easy to maintain.
• Automated alerts, PM notifications and e-mail notifications.
• Seamless integration with the ability to orchestrate massive data volumes.
• Reduced the asset downtimes significantly, there by augmenting the asset reliability.
• Solution is scalable for new data sources and new fleet equipment.

Technology Stack

• SAP Enterprise Asset Management (EAM)
• SAP Intelligent Asset Management (IAM)
• SAP Data Intelligence (DI)
• SAP Business Rule Services (BRS)
• SAP Landscape Transformation Replication Server (SLT)
• SAP HANA Cloud DB
• SAP Analytics Cloud (SAC)

Solution Diagram

Business Benefits

Enabled real-time data capture

Automated PM notifications and e-mails by condition-based monitoring

Improves the machine health

Separated business logic from application program

Facilitates automated real-time information for decision making

Solution can be extended for predictive maintenance

Categories:

• SAP